The Bilwinco Revolution 100 Series – a technological leap in multihead weighing

The RW116W Revolution Series Mulithead Weigher. Please click on the image to enlarge.

Your productivity is our main concern

By completely rethinking the way we handle your product, from the product infeed over the centre cone and into the individual hoppers we have accomplished nothing less than a performance leap in this crucial area. Our new Linear Drive* vibrator technology can be set to move any product carefully and efficiently, including difficult products such as wet, sticky/greasy and fragile foodstuffs.

Bilwinco Revolution Series customer benefits at a glance:

  • Less giveaway – Direct weighing ensures 20-30% less giveaway compared to traditional weighers
  • Higher constant throughput of difficult products with Linear Drive vibration*, keeping productivity high and product quality unmatched
  • Lowest Cost Of Ownership(COO) on the market
Direct Weighing!
Hygienic Design!
Linear Vibrators!

Raising the bar for handling wet, sticky and fragile foodstuffs

Herring fillets are notorious for their stickyness when processed industrially - with the BW Revolution Series even herring fillets cooperate!

Many operators in the foodstuffs industry report difficulties when processing wet, sticky and/or fragile food products. The weighing/packaging industry has so far responded with mechanical feeder solutions, but these tend to be abrasive towards the product as well as having a tendency to separate meat from skin or marinade from meat. The Bilwinco solution goes in another direction – by rethinking the way we vibrate the product from the infeed conveyor to the weighing hoppers we have found a solution that can move any product along fast while showing unprecedented care towards the actual product.

We call our new system Linear Drive vibration. Our new vibrators allow us to set the vibration frequency, amplitude and curve to exactly match the product being conveyed. The direct benefit for our customers is that our new multihead weighers increase the productivity of the weighing line while also raising output quality, especially when dealing with wet, sticky and/or fragile foodstuffs.


The most hygienic multihead weigher available today

Weigher hygiene is important for product quality and shelf life, for cleaning cost management, but also for changeover times. The new vibrator design has allowed us some very important design improvements when it comes to the hygiene of the whole weigher. The new chassis is very sleek, and even fully assembled the whole unit is very smooth and devoid of horizontal surfaces, meaning there is nowhere for debris to accumulate. Combined with the fact that the design allows for full high-pressure sanitation at 60bar/900psi, it makes periodic as well as product or packaging changeovers twice as fast, each time. To give you an idea of how that will influence your own productivity all you have to do is count the number of line cleaning processes in a day, then split the time consumption in half.

The Bilwinco Human Machine Interface – productivity statistics at your fingertips

The smoothest 15” waterproof touch-screen operating panel, makes the HMI probably the largest on market and a very easy to use one. It features all the modern production statistics you may possibly need. Statistics can automatically be stored on company networks and processed centrally on purpose-built Bilwinco software. Cameras can be connected to monitor the product flow directly in the HMI program and save expensive operator time. Optional internet connection makes software updates or service analysis simple.

  • The Bilwinco HMI reduces costs at the end of the day
  • Increase Effeciency by handling production data the right way
  • Make adjustments easy and quick - and save time

Capacity

Product size longest side min 1-2mm/max 110mm
Individual hopper capacity Max 1l or max 2l
Portioning accuracy +/- 0.5 - 1g
Portioning capacity Up to 165/min*
*) Model BW116 with double discharge system

Function

Continuous, adjustable automatic taring of weighing hoppers
Powerful, adjustable self-optimising Linear Drive radial feeders with patented PWM** technology
Choice of servo- or pneumatically operated hoppers
Vibrating centre cone with load cell level control ●○
Adjustable Linear Drive radial feeder vibration amplitude +/- 5mm
Adjustable Linear Drive radial feeder vibration frequency
Extra wide hoppers for voluminous product handling
Patented rotating radial feeder tray rims for difficult products
Mobile weigher solutions for increased flexibility

Service and maintenance

Clean, sleek IP67 design with minimum recesses for debris accumulation
High-pressure cleaning ready
Completely insensitive to environment humidity levels
Strongest top vibrator gaskets on the market
Constant performing Linear Drive vibrators
Low energy consumption and CO2 footprint

Touch Screen Control Features & Options

Microprocessor control unit with standard space for 75.000 recipes
Large 15“ touch screen HMI in smooth IP65 rated stainless steel casing
Full production and error statistics on display
Ethernet and USB connection
5 levels of password protected operator levels
OEE control
Video camera connection with integrated zoom features
BW Logger - Full productivity analysis software tools for productivity optimisation
Internet connectivity for Online software updates and service
Inbox/outbox
Printer
Barcode Scanner
WIFI Wireless
eWon Scale PLC Access

● Standard

○ Optional